Analysis of raw material inventory for insecticide packaging bottle with material requirement planning: a case study
DOI:
https://doi.org/10.30656/jsmi.v4i2.2765Keywords:
Bottle packaging, Inventory, Material requirement planning, Pesticide, SchedulingAbstract
PT. Agricon mostly produces 1L package (bottle) pesticides named Spontan insecticide. This study was conducted to analyze and determine the stock inventory of 1L bottles for determining an effective ordering schedule based on the calculation of safety stock and reorder points to optimize planning and inventory. Material Requirement Planning (MRP) method used to determine the effective scheduling of 1L bottle products. Material Requirement Planning is one method used to determine scheduling with advantages such as reducing inventory, reducing set up costs, and reducing idle time. The proposed order scheme for ordering 1L insecticide packaging bottle improve the company on reducing the frequency for ordering bottles from 7 times to 5 times and inventory is more stable and close to demand quantity
References
R. Guillaume, C. Thierry, and P. Zieliński, “Robust material requirement planning with cumulative demand under uncertainty,†Int. J. Prod. Res., vol. 55, no. 22, pp. 6824–6845, Nov. 2017, doi: 10.1080/00207543.2017.1353157.
A. Afriansyah and A. S. Mohruni, “Production Planning and Control System with Just in Time and Lean Production: A Review,†J. Mech. Sci. Eng., vol. 6, no. 2, pp. 19–27, 2019. Available: https://ejournal.unsri.ac.id/index.php/jmse/article/view/10285.
R. Hencha and D. S. Verma, “Study of Material Requirement Planning Processes and Its Analysis and Implementation (A Case Study of Automobile Industry),†Int. J. Sci. Technol. Res., vol. 8, no. 8, pp. 648–653, 2019, Available: https://www.ijstr.org/final-print/aug2019/Study-Of-Material-Requirement-Planning-Processes-Its-Analysis-And-Implementation-a-Case-Study-Of-Automobile-Industry.pdf.
D. Gradišar and M. Glavan, “Material Requirements Planning Using Variable-Sized Bin-Packing Problem Formulation with Due Date and Grouping Constraints,†Processes, vol. 8, no. 10, pp. 1–6, Oct. 2020, doi: 10.3390/pr8101246.
M. DÃaz-Madroñero, J. Mula, and M. Jiménez, “Material Requirement Planning under Fuzzy Lead Times,†IFAC-PapersOnLine, vol. 48, no. 3, pp. 242–247, 2015, doi: 10.1016/j.ifacol.2015.06.088.
A. Iasya and Y. Handayati, “Material requirement planning analysis in micro, small and medium enterprise case study: grooveline-an apparel outsourcing company final project,†J. Bus. Manag., vol. 4, pp. 317–329, 2015. Available: https://journal.sbm.itb.ac.id/index.php/jbm/article/view/1628.
R. J. Najy, “MRP (Material Requirement Planning) Applications in Industry-A REVIEW,†IJRDO - J. Bus. Manag., vol. 6, no. 1, pp. 1–13, 2020. Available: http://www.ijrdo.org/index.php/bm/article/view/3442.
C. Furqon, M. A. Sultan, and R. J. Pramudita, “Analysis of Material Requirement Planning (MRP) Implementation on The Company,†in Proceedings of the 2nd International Conference on Economic Education and Entrepreneurship, 2017, pp. 140–145, doi: 10.5220/0006882001400145.
D. Więcek, D. Więcek, and L. Dulina, “Materials Requirement Planning with the Use of Activity Based Costing,†Manag. Syst. Prod. Eng., vol. 28, no. 1, pp. 3–8, Mar. 2020, doi: 10.2478/mspe-2020-0001.
B. A. Mtengwa and J. A. Malleo, “Stakeholder’s Perception on Quality of Mergers and Acquisitions in Tanzania,†Int. J. Acad. Res. Bus. Soc. Sci., vol. 8, no. 10, pp. 1216–1227, Nov. 2018, doi: 10.6007/IJARBSS/v8-i10/4832.
E. Rimawan, D. S. Saroso, and P. E. Rohmah, “Analysis of Inventory Control with Material Requirement Planning (MRP) Method on IT180-55gsm F4 Paper Product at PT. IKPP, TBK,†Int. J. Innov. Sci. Res. Technol., vol. 2, no. 2018, pp. 569–581, 3AD. Available: https://ijisrt.com/wp-content/uploads/2018/02/Analysis-of-Inventory-Control-with-Material-Requirement-Planning-MRP-Method.pdf.
W. A. Y. Bunga and D. I. Rinawati, “Perencanaan Persediaan Bahan Baku Semen Dengan Menggunakan Metode Material Requirement Planning (Mrp) Pada PT Indocement Tunggal Prakarsa Tbk. Plant Cirebon,†Ind. Eng. Online J., vol. 7, no. 4, pp. 1–8, 2019. Available: https://ejournal3.undip.ac.id/index.php/ieoj/article/view/22991.
D. Gharakhani, “Optimization of material requirement planning by goal programming model,†Asian J. Manag. Res., vol. 2, no. 1, pp. 297–317, 2011. Available: http://ipublishing.co.in/ajmrvol1no1//voltwo/EIJMRS2027.pdf.
T. T. Amachree, E. O. P. Apkan, E. C. Ubani, and K. A. Okorocha, “Validation Of Developed Materials Requirement Planning (MRP) Integrated Flow System Model Of Ims For Piemf,†Int. J. Sci. Technol. Res., vol. 6, no. 8, pp. 355–361, 2017. Available: https://www.ijstr.org/final-print/aug2017/Validation-Of-Developed-Materials-Requirement-Planning-mrp-Integrated-Flow-System-Model-Of-Ims-For-Piemf.pdf.
N. Hasanati, E. Permatasari, N. Nurhasanah, and S. Hidayat, “Implementation of Material Requirement Planning (MRP) on Raw Material Order Planning System for Garment Industry,†IOP Conf. Ser. Mater. Sci. Eng., vol. 528, no. 1, pp. 1–8, Jun. 2019, doi: 10.1088/1757-899X/528/1/012064.
A. Imetieg and M. Lutovac, “Project scheduling method with time using MRP system: A case study: Construction project in Libya,†Eur. J. Appl. Econ., vol. 12, no. 1, pp. 58–66, 2015, doi: 10.5937/ejae12-7815.
S. Kurniawan and S. S. Raphaeli, “Optimizing Production Process through Production Planning and Inventory Management in Motorcycle Chains Manufacturer,†ComTech Comput. Math. Eng. Appl., vol. 9, no. 2, pp. 43–53, Dec. 2018, doi: 10.21512/comtech.v9i2.4723.
F. Lefta, L. Gozali, and I. A. Marie, “Aggregate and Disaggregate Production Planning, Material Requirement, and Capacity Requirement in PT. XYZ,†IOP Conf. Ser. Mater. Sci. Eng., vol. 852, no. 1, pp. 1–6, Jul. 2020, doi: 10.1088/1757-899X/852/1/012123.
P. Theresia and L. L. Salomon, “Usulan Penerapan Material Requirement Planning (MRP) Untuk Pengendalian Persediaan Bahan Baku Produk ANT INK (Studi Kasus: CV. Sinar Mutiara),†J. Kaji. Teknol., vol. 11, no. 1, pp. 43–54, 2015. Available: http://journal.untar.ac.id/index.php/teknologi/article/view/618.
Y. E. Torunoglu, H. K. Akin, and N. Guler, “Material Requirement Planning in a Briquette Factory,†Int. Adv. Res. Eng. J., vol. 1, no. 1, pp. 21–25, 2017. Available: https://dergipark.org.tr/en/pub/iarej/issue/33993/378300.
D. Abrianto and D. Riandadari, “Perencanaan Persediaan Bahan Baku Produksi dengan Metode Material Requirement Planning (MRP) Pada PT. Sejati Jaya,†J. Pendidik. Tek. Mesin, vol. 06, no. 01, pp. 77–83, 2016. Available: https://jurnalmahasiswa.unesa.ac.id/index.php/jurnal-pendidikan-teknik-mesin/article/view/21045
A. Chandradevi and N. B. Puspitasari, “Penerapan Material Requirement Planning (MRP) dengan Mempertimbangkan Lot Sizing dalam Pengendalian Bahan Baku pada PT. Phapros, Tbk.,†PERFORMA Media Ilm. Tek. Ind., vol. 15, no. 1, pp. 77–86, 2016, doi: 10.20961/performa.15.1.13760.
T. Y. T. Kusuma, “Analisis Material Requirement Planning (MRP) di C-Maxi Alloycast,†Integr. Lab J. Available: http://ejournal.uin-suka.ac.id/pusat/integratedlab/article/view/1556 vol. 5, no. 2, pp. 81–94, 2017.
K. A. Martha and P. Y. Setiawan, “Analisis Material Requirement Planning Produk Coconut Sugar Pada Kul-Kul Farm,†E-Jurnal Manaj. Univ. Udayana, vol. 7, no. 12, p. 6532, 2018, doi: 10.24843/ejmunud.2018.v07.i12.p06.
A. P. Velasco Acosta, C. Mascle, and P. Baptiste, “Applicability of Demand-Driven MRP in a complex manufacturing environment,†Int. J. Prod. Res., vol. 58, no. 14, pp. 4233–4245, 2020, doi: 10.1080/00207543.2019.1650978.
J. I. Romero-Gelvez, E. A. Delgado-Sierra, J. A. Herrera-Cuartas, and O. Garcia-Bedoya, “Demand Forecasting and Material Requirement Planning Optimization Using Open Source Tools,†CEUR Workshop Proc., vol. 2486, no. November, pp. 94–107, 2019. Available: http://ceur-ws.org/Vol-2486/icaiw_wdea_5.pdf
Downloads
Published
Issue
Section
License
All articles in Jurnal Sistem dan Manajemen Industri can be disseminated provided they include the identity of the article and the source of the article Jurnal Sistem dan Manajemen Industri. The publisher is not responsible for the contents of the article. The content of the article is the sole responsibility of the author
Jurnal Sistem dan Manajemen Industri is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.