Analisis Pengurangan Cooling Water Loss Menggunakan Six Sigma dan Failure Mode Effect Analysis (FMEA)

Ikhsan Wicaksono; Tri Joko Wibowo; M. Jihan Shofa

doi:10.30656/intech.v3i2.882

Authors

Ikhsan Wicaksono Universitas Serang Raya
Tri Joko Wibowo Universitas Serang Raya
M. Jihan Shofa Universitas Serang Raya

DOI:

https://doi.org/10.30656/intech.v3i2.882

Keywords:

Cooling Water System, Failure Mode Effect Analysis (FMEA), Six SIgma

Abstract

Loss on a working system is one of the causes of the cost of the process to swell. The loss that reaches more than 450 tons/month on a cooling water system at a chemical company in the Serang area causes the company's expenses to swell. This study aims to determine the cause of cooling water wash as a basis for process improvement by using Six Sigma and Failure Mode Effect Analysis (FMEA). Data analysis results showed that cooling water loss is too little backwash filter duration, service filter duration is not optimum, and flow unreadable side stream. Improvements by increasing the length of the backwash, raising the service time of the sand filter to every two days, and cleaning the rotameter can increase the sigma value from 3.5 to 4.5.

Downloads

Download data is not yet available.

References

Antony, J. (2006). Six sigma for service processes. Business Process Management Journal, 12(2), 234â€“248. https://doi.org/10.1108/14637150610657558

Chakravorty, S. S. (2009). Six Sigma programs: An implementation model. International Journal of Production Economics, 119(1), 1â€“16.

Kwak, Y. H., & Anbari, F. T. (2006). Benefits, obstacles, and future of six sigma approach. Technovation, 26(5â€“6), 708â€“715. https://doi.org/10.1016/j.technovation.2004.10.003

Pyzdek, T., & Keller, P. A. (2010). The Six Sigma handbook: a complete guide for green belts, black belts, and managers at all levels. McGraw-Hill Companies.

Rohimudin, R., Dwiputra, G. A., & Supriyadi, S. (2016). Analisis Defect pada Hasil Pengelasan Plate Konstruksi Baja dengan Metode Six Sigma. Jurnal INTECH Teknik Industri Universitas Serang Raya, 2(1), 1â€“10.

Rosihin, R., Ulinnuha, L. M., & Cahyadi, D. (2017). Analisis Pengendalian Kualitas Super Absorbent Polymer Dengan Menggunakan Metode Six Sigma. Jurnal Sistem Dan Manajemen Industri, 1(1), 19â€“28. https://doi.org/10.30656/jsmi.v1i1.170

Schroeder, R. G., Linderman, K., Liedtke, C., & Choo, A. S. (2008). Six Sigma: Definition and underlying theory. Journal of Operations Management, 26(4), 536â€“554. https://doi.org/10.1016/j.jom.2007.06.007

Supriyadi, S., Ramayanti, G., & Aditia, Y. (2017). Analisa Kualitas Precious Slag Ball dengan Pendekatan Six Sigma. In Proceedings Seminar Ilmiah Nasional (pp. 45â€“58). Universitas Pamulang.

Windarti, T. (2014). Pengendalian kualitas untuk meminimasi produk cacat pada proses produksi besi beton. J@ Ti Undip: Jurnal Teknik Industri, 9(3), 173â€“180.