Analysis Of Total Productive Maintenance Using The Overall Equipment Effectiveness Method On The Mixing Batching Machine At PT. Wijaya Karya Beton Tbk Boyolali
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Abstract
Problems: The machines used for the production of concrete include welding machines, concrete mixer machines, spinning machines, and mobile hopper machines. Of the machines that have experienced disturbances in the production section, are batching mixer machines. Batching mixer machines are used for mixing sand, coral and cement raw materials.
Problems often occur in batching mixer machines because there are often some problems or machine damage. The batching mixer which is often damaged, the batching mixer is the end part of the batching plant machine which functions as a machine for mixing and mixing concrete raw materials. Mixer batching machines often experience downtime and breakdown of 865 minutes and breakdown of 265 minutes in 9 months from January to September 2022.
Purpose: Using the Overall Equipment Effectiveness (OEE) method, this study aims to identify the factors that contribute to breakdowns and downtime on mixer batching machines and to assess the level of machine utilization efficiency.
Methodology: This research uses descriptive analysis method through field research.
Results/Findings: The cause of the high value of downtime which causes a low overall equipment effectiveness value of 82%, it is necessary to carry out operator training regarding the machine being handled, increasing the intensity of maintenance of the Batching Plant machine due to the high Batching Plant machine working hours of 90%, causing a low Performance Rate value, namely by 88% for nine months in January - September 2022, the low Performance Rate value is the main cause of the OEE value on Batching Plant machines getting an average value of 82%.
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References
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Indriawanti, V., & Bernik, M. (2020). Analisis Penerapan Total Productive Maintanance (TPM) dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) pada Mesin Printing. Jurnal Teknik Industri, 10(1), 42-52.
Jannah, R. M., Supriyadi, S., & Nalhadi, A. (2017, November). Analisis Efektivitas pada Mesin Centrifugal dengan Menggunakan Metode Overall Equipment Effectiveness (OEE). In Prosiding Seminar Nasional Riset Terapan, 170-175.
Michael, T. (2017). Manajemen Sumber Daya Manusia, Edisi Revisi Kedua. Yogyakarta: Penerbit Bpfe-Ugm, 177.
Nur, M., & Haris, H. (2019). Usulan Perbaikan Efektifitas Mesin Melalui Analisa Penerapan TPM Menggunakan Metode OEE Dan Six Big Losses di PT. P&P Bangkinang. Industrial Engineering Journal, 8(1).
Perdana, S., & Saroso, D. S. (2019). Implementation of repairing production machine productivity of spare parts speaker based on OEE value achievement. Journal of applied research on industrial engineering, 6(1), 26-32.
Pratama, H., Sutaarga, O., & Rohman, Z. (2020). Analisis Produktivitas Mesin Body Hydraulic One Stroke 30T Dengan Metode Overall Equipment Effectiveness (OEE) DI PT. Sel-Sem Tbk., Tangerang. Journal Industrial Manufacturing, 5(1), 83-94.
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Siddiq, M., Atmaji, F. T. D., & Alhilman, J. (2018). Usulan Penerapan Total Productive Maintenance (TPM) untuk Meningkatkan Efektivitas Mesin dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) pada Plant Large Volume Parenteral PT Sanbe Farma Cimareme Unit III. eProceedings of Engineering, 5(2).
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