Peningkatan Keandalan Load Lugger dengan Pendekatan Failure Mode and Effect Analysis
DOI:
https://doi.org/10.30656/jika.v1i1.3290Keywords:
Availability, Peralatan, FMEA, Load LuggerAbstract
Masalah: Keandalan peralatan merupakan salah faktor untuk meningkatkan produktivitas kerja. Tingkat downtime yang tinggi pada mesin load lugger membuat delay pekerjaan yang berdampak pada kinerja peralatan
Tujuan: mengetahui tingkat availability load lugger dan perbaikan terhadap tingkat downtime untuk meningkatkan availability load lugger.
Metodologi: penelitian ini menggunakan metode Failure Mode and Effect Analysis (FMEA) untuk mengetahui proses yang menyebabkan downtime terbesar.
Temuan/Hasil Penelitian: Perbaikan dengan cara memodifikasi desain pin hook serta mengganti material pin hook agar lebih kuat menahan beban scrap box dan meningkatkan lifetime pin hook dapat meningkatkan nilai availability dari 74% menjadi 99%. Implementasi FMEA efektif dalam mengidentifikasi tingkat kerusakan suatu peralatan sebagai dasar melakukan perbaikan.
Jenis penelitian: Riset lapangan
References
Al Rasyid, H. (2018). Peningkatan Nilai Overall Equipment Effectiveness pada Proses Pembuatan Kaca Cermin dengan Metode Fmea. Operations Excellence, 10(1), 47–64. https://publikasi.mercubuana.ac.id/index.php/oe/article/view/3151
Anthony, M. B. (2018). Analisis Penyebab Kerusakan Hot Rooler Table dengan Menggunakan Metode Failure Mode And Effect Analysis (FMEA). Jurnal INTECH Teknik Industri Universitas Serang Raya, 4(1), 1–8. https://doi.org/10.30656/intech.v4i1.851
Ardyanto, M., and Felecia, F. (2015). Upaya Penurunan Downtime pada Mesin Moulding di PT. X. Jurnal Titra, 3(2), 383–390. http://publication.petra.ac.id/index.php/teknik-industri/article/view/3520
Chen, C.-C. (2013). A developed autonomous preventive maintenance programme using RCA and FMEA. International Journal of Production Research, 51(18), 5404–5412. https://doi.org/10.1080/00207543.2013.775521
Christi, O. F., and Yuliawati, E. (2020). Peningkatan Efektivitas Mesin TMC Segmen CBE 1160 Melalui Analisis Overall Equipment Effectiveness (OEE)(Studi Kasus: PT. Eta Indonesia). Jurnal Senopati: Sustainability, Ergonomics, Optimization, and Application of Industrial Engineering, 1(2), 64–75. https://ejournal.itats.ac.id/senopati/article/view/527
Geum, Y., Cho, Y., and Park, Y. (2011). A systematic approach for diagnosing service failure: Service-specific FMEA and grey relational analysis approach. Mathematical and Computer Modelling, 54(11), 3126–3142. https://doi.org/10.1016/j.mcm.2011.07.042
Hasrul, H., Shofa, M. J., and Winarno, H. (2017). Analisa Kinerja Mesin Roughing Stand dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) dan Failure Mode Effect Analysis (FMEA). Jurnal INTECH Teknik Industri Universitas Serang Raya, 3(2), 55–60. https://doi.org/10.30656/intech.v3i2.879
Lo, H.-W., Liou, J. J. H., Huang, C.-N., and Chuang, Y.-C. (2019). A novel failure mode and effect analysis model for machine tool risk analysis. Reliability Engineering & System Safety, 183, 173–183. https://doi.org/10.1016/j.ress.2018.11.018
Luko, S. N. (2013). Risk Management Principles and Guidelines. Quality Engineering, 25(4), 451–454. https://doi.org/10.1080/08982112.2013.814508
Mohsen, O., and Fereshteh, N. (2017). An extended VIKOR method based on entropy measure for the failure modes risk assessment – A case study of the geothermal power plant (GPP). Safety Science, 92, 160–172. https://doi.org/https://doi.org/10.1016/j.ssci.2016.10.006
Parinduri, L., Sibuea, S. R., and Suryadi, W. (2018). Analisa Umur Ekonomis Mesin Perebusan Untuk Perencanaan Replacement (Studi Kasus Di PT. PN IV Kebun Adolina Perbaungan). Buletin Utama Teknik, 14(1), 6–12. https://jurnal.uisu.ac.id/index.php/but/article/view/794
Putra, C. D., Syarief, A., and Isworo, H. (2018). Analisa Kegagalan Menggunakan Metode Failure Mode and Effect Analisys (FMEA) Pada Unit Off-Highway Truck 777D. Scientific Journal of Mechanical Engineering Kinematika, 3(1), 33–42. https://doi.org/10.20527/sjmekinematika.v3i1.4
Reza, D., Supriyadi, S., and Ramayanti, G. (2017). Analisis Kerusakan Mesin Mandrel Tension Rell dengan Metode Failure Mode and Effect Analysis (FMEA). Prosiding Seminar Nasional Riset Terapan| SENASSET, 190–195. https://e-jurnal.lppmunsera.org/index.php/senasset/article/view/447
Rochmoeljati, R. (2008). Penurunan Jumlah Cacat Produk pada Mesin Insulating dengan Metode Failure Mode Effect Analysis. Jurnal Teknik Industri, 9(1), 37–44. https://ejournal.umm.ac.id/index.php/industri/article/view/6120
Simeu-Abazi, Z., and Sassine, C. (2001). Maintenance Integration in Manufacturing Systems: From the Modeling Tool to Evaluation. International Journal of Flexible Manufacturing Systems, 13(3), 267–285. https://doi.org/10.1023/A:1011147602744
Supriyadi, S, Reza, D., Nalhadi, A., and Nelfiyanti, N. (2019). Mandrel machine scheduling determination based on damage intervals. Journal of Physics: Conference Series, 1175(1), 012188. https://doi.org/10.1088/1742-6596/1175/1/012188
Supriyadi, S, and Nabilla, M. (2020). Analisa Kegagalan Produk CLIP RI dengan Pendekatan Failure Mode and Effect Analysis (FMEA). Journal of Industrial Engineering, 5(2), 101–109. http://e-journal.president.ac.id/presunivojs/index.php/journalofIndustrialEngineerin/article/view/1319
Velmurugan, R. S., and Dhingra, T. (2015). Maintenance strategy selection and its impact in maintenance function. International Journal of Operations & Production Management, 35(12), 1622–1661. https://doi.org/10.1108/IJOPM-01-2014-0028
Wang, Y., Cheng, G., Hu, H., and Wu, W. (2012). Development of a risk-based maintenance strategy using FMEA for a continuous catalytic reforming plant. Journal of Loss Prevention in the Process Industries, 25(6), 958–965. https://doi.org/10.1016/j.jlp.2012.05.009
Zhou, Y., Xia, J., Zhong, Y., and Pang, J. (2016). An improved FMEA method based on the linguistic weighted geometric operator and fuzzy priority. Quality Engineering, 28(4), 491–498. https://doi.org/10.1080/08982112.2015.1132320
.png)
.png)
.png)
