Usulan Peningkatan Efektivitas Mesin Hammer Milling dengan Metode ORE dan FMECA

Fuad Bahrul Ilmi; Annisa Kesy Garside; Amelia Khoidir; Rahmad Wisnu Wardana

doi:10.30656/intech.v10i1.8189

Authors

Fuad Bahrul Ilmi Universitas Muhammadiyah Malang
Annisa Kesy Garside Universitas Muhammadiyah Malang https://orcid.org/0000-0003-1692-0277
Amelia Khoidir Universitas Muhammadiyah Malang https://orcid.org/0009-0006-8172-3455
Rahmad Wisnu Wardana Universitas Muhammadiyah Malang

DOI:

https://doi.org/10.30656/intech.v10i1.8189

Keywords:

Downtime, Failure Mode and Effect Analysis, Failure Mode Effect and Critical Analysis, Overall Resource Effectiveness, Total Productive Maintenance

Abstract

PT. X adalah bagian dari Kappa Group, sebuah bisnis terintegrasi dalam industri rumput laut Indonesia. Salah satu masalah dalam produksi di PT. X adalah mesin hammer milling sering mengalami downtime sehingga menurunkan efektivitas mesin tersebut. Tujuan dari penelitian ini adalah mengukur efektivitas dan memberikan usulan untuk meningkatkan efektivitas mesin hammer milling. Langkah-langkah penelitian terdiri dari pengukuran efekÂÂÂtivitas mesin dengan metode Overall Resource Effectiveness (ORE), identifikasi faktor penyebab rendahnya efektivitas mesin dengan fishbone diagram, perhitungan tingkat kekritisan mode kegagalan dengan Failure Mode Effect and Critical Analysis (FMECA), dan pemberian usulan peningkatan efektivitas mesin berdasarkan critical analysis. Hasil pengolahan data didapatkan nilai ORE sebesar 55,95% yang menunjukkan efektivitas mesin hammer milling cukup baik dan terdapat beberapa indikasi yang perlu dilakukan perbaikan. Usulan peningkatan efektivitas mesin yang direkomenÂdasikan adalah penentuan tingkat persediaan suku cadang original dengan menggunakan metode continuous review, preventive maintenance berdasarkan jadwal perawatan yang ditetapÂkan, dan implementasi autonomous maintenance.

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