Optimalisasi Keseimbangan Lintasan Produksi Daur Ulang Plastik dengan Pendekatan Ranked Positional Weight

Authors

DOI:

https://doi.org/10.30656/intech.v7i1.3305

Keywords:

Balance Delay, Beban Kerja, Line Balancing, Ranked Positional Weight, Smoothing Index

Abstract

CV. Barsya Eka Plastindo merupakan perusahaan manufaktur yang bergerak dalam bidang daur ulang plastik. Pada proses produksinya memiliki dua area dalam pabrik, yaitu area produksi pertama dan area produksi kedua. Penelitian ini fokus ke salah satu area produksi karena memiliki proses yang sama. Permasalahan yang diakibatkan beban kerja tidak merata berdampak pada tingkat efisiensi dan produktivitas kerja yang kurang optimal. Penelitian ini bertujuan mengoptimalkan keseimbangan lintasan produksi berdasarkan beban kerja masing-masing operator. Metode pengambilan data dengan melakukan pengukuran secara langsung pada seluruh elemen kerja pada operator menggunakan stopwatch. Penelitian ini menggunakan metode Ranked Positional Weight (RPW) untuk menentukan alokasi beban kerja dari setiap operator. Hasil penelitian menunjukkan jumlah operator yang ideal untuk produksi daur ulang plastik sebanyak 4 operator dari jumlah semula sebanyak 6 operator. Pemerataan beban kerja dapat meningkatkan nilai efisiensi dari 53% menjadi 80,1 %. Peningkatan efisiensi lini ini disebabkan efektivitas elemen kerja/gerak masing-masing operator kerja. Peningkatan efesiensi lini, berdampak penurunan Balance Delay (BD) dari 47 %, menjadi 19,9 % dan Smoothing Index (SI) dari 78,58 detik menjadi 22,58 detik.

Downloads

Download data is not yet available.

References

Bongomin, O., Mwasiagi, J. I., Nganyi, E. O., & Nibikora, I. (2020). Improvement of garment assembly line efficiency using line balancing technique. Engineering Reports, 2(4), 1–22. https://doi.org/10.1002/eng2.12157

Büyüksaatçi, S., Tüysüz, F., & Bılen, K. (2015). Balancing and simulation of assembly line in an LCD manufacturing company. 2015 6th International Conference on Modeling, Simulation, and Applied Optimization (ICMSAO), 1–5. https://doi.org/10.1109/ICMSAO.2015.7152254

Can, E., & Öner, A. (2021). Analysis and balancing of assembly line in a machine molding factory. International Advanced Researches and Engineering Journal, 5(1), 87–96. https://doi.org/10.35860/iarej.772678

Edokpia, R. O., & Owu, F. U. (2013). Assembly Line Re-Balancing Using Ranked Positional Weight Technique and Longest Operating Time Technique: A Comparative Analysis. Advanced Materials Research, 824, 568–578. https://doi.org/10.4028/www.scientific.net/AMR.824.568

Ginting, R., & William. (2020). Assembly Line Balancing with Method Ranking Positional Weight (case study: XYZ Company). IOP Conference Series: Materials Science and Engineering, 1003(1), 1–5. https://doi.org/10.1088/1757-899X/1003/1/012032

Grzechca, W. (2015). Manufacturing in Flow Shop and Assembly Line Structure. International Journal of Materials, Mechanics and Manufacturing, 4(1), 25–30. http://www.ijmmm.org/vol4/219-SP15315.pdf

Hakim, M.I., Mu’min, A. S., & Zaqiah, O.R. (2018). Increasing The Efficiency of The Cub Engine Assembly Lines In The Automotive Industry Using Ranked Positional Weight. MATEC Web of Conferences, 218, 1–7. https://doi.org/10.1051/matecconf/201821804028

Helgeson, W. B., & Birnie, D. P. (1961). Assembly line balancing using the ranked positional weight technique. Journal of Industrial Engineering, 12(6), 394–398.

Idris, M., Zulfa, M. C., & Lofian, B. (2019). Analisis Keseimbangan Lintasan Menggunakan Metode Rpw Dan Moodie Young Lini Produksi Sewing Line 16 Pt. Starcam Apparel Indonesia. CIEHIS Prosiding, 1(1), 148–155. http://ejournal.uin-suka.ac.id/saintek/ciehis/article/view/1585

Kumar, A., Singh, H., Rai, A. K., & Shukla, A. K. (2017). A new Heuristic Method RPW Method and Genetic algorithm techniques (hybrid method) For Evaluating Multi Product Assembly Line Balancing–A Case Study. International Journal, 5(2), 155–157. https://ijari.org/assets/papers/5/2/IJARI-ME-17-06-119.pdf

Li, Z., Kucukkoc, I., & Tang, Q. (2020). A comparative study of exact methods for the simple assembly line balancing problem. Soft Computing, 24(15), 11459–11475. https://doi.org/10.1007/s00500-019-04609-9

Mishan, N. N., & Tap, M. M. (2015). Increasing line efficiency by using timestudy and line balancing in a food manufacturing company. Jurnal Mekanikal, 38(2), 32–43. https://jurnalmekanikal.utm.my/index.php/jurnalmekanikal/article/view/22

Nallusamy, S. (2016). Productivity enhancement in a small scale manufacturing unit through proposed line balancing and cellular layout. International Journal of Performability Engineering, 12(6), 523–534. https://doi.org/ 10.23940/ijpe.16.6.p523.mag

Nejad, G. M., Kashan, H. A., & Shavarani, S. M. (2018). A novel competitive hybrid approach based on grouping evolution strategy algorithm for solving U-shaped assembly line balancing problems. Production Engineering, 12(5), 555–566. https://doi.org/10.1007/s11740-018-0836-x

Nwanya, S. C., & Achebe, C. N. (2020). Balancing a multistage vehicle number plate production line using effective cycle time model. Jurnal Sistem Dan Manajemen Industri, 4(1), 1–12. https://doi.org/10.30656/jsmi.v4i1.2118

Pertiwi, A. F. O., & Astuti, R. D. (2020). Increased line efficiency by improved work methods with the ECRS concept in a washing machine production: a case study. Jurnal Sistem Dan Manajemen Industri, 4(1), 13–29. https://doi.org/10.30656/jsmi.v4i1.2184

Perwitasari, D. S. (2008). Perbandingan Metode Ranked Positional Weight dan Kilbridge Wester Pada Permasalahan Keseimbangan Lini Lintasan Produksi Berbasis Single Model [Bandung: Teknik Informatika ITB]. In Skripsi. https://informatika.stei.itb.ac.id/~rinaldi.munir/TA/Makalah_TA Dyah Saptanti.pdf

Ponda, H., Hardono, J., & Pikri, S. K. (2019). Analisa Keseimbangan Lintasan Produksi Pada Pembuatan Radiator Mitsubishi PS 220 Dengan Metode Ranked Positional Weight (RPW). Journal Industrial Manufacturing, 4(1), 77–92. https://doi.org/10.31000/jim.v4i1.1251

Salim, H. K., Setiawan, K., & Hartanti, L. P. S. (2016). Perancangan keseimbangan lintasan produksi menggunakan pendekatan simulasi dan metode ranked positional weights. Jurnal Teknik Industri, 11(1), 53–60. https://doi.org/https://doi.org/10.12777/jati.11.1.53-60

Supriyadi, S., Siregar, H., & Sucipto, H. E. (2019). Analysis of Work Load and Total Operator Needs on Final Inspection of Work Station. Proceedings of the 1st International Conference on Life, Innovation, Change and Knowledge (ICLICK 2018), 297–301. https://doi.org/10.2991/iclick-18.2019.61

Downloads

Published

2021-06-29

How to Cite

Hapid, Y., & Supriyadi, S. (2021). Optimalisasi Keseimbangan Lintasan Produksi Daur Ulang Plastik dengan Pendekatan Ranked Positional Weight. Jurnal INTECH Teknik Industri Universitas Serang Raya, 7(1), 63–70. https://doi.org/10.30656/intech.v7i1.3305

Issue

Vol. 7 No. 1 (2021)

Section

Articles